Tesla is recalling 9,136 Model X SUVs from 2016 due to a potential issue with the roof that could increase the risk of a crash. This recall is notable because, unlike Tesla’s typical over-the-air software updates, this fix requires a physical inspection and repair.
The issue involves two cosmetic pieces on the roof, known as “appliques,” which are at risk of detaching and potentially obstructing the driver’s view or creating distracting noise in the cabin.
According to documentation from the National Highway Traffic Safety Administration (NHTSA), these appliques are adhered to the vehicle using urethane. If the interface between the applique and urethane lacks primer, the adhesion may weaken over time, leading to the applique detaching from the vehicle.
Tesla first detected this issue in 2020 and initiated a voluntary recall, inspecting the roof pieces by applying a force of 60N to see if they would remain attached. However, the company has since determined that this method was insufficient to identify all potential risks and is now increasing the applied force to 120N for more accurate inspections.
Next Steps for Affected Tesla Owners
Owners of affected vehicles will be notified by mail starting October 14, and Tesla will inspect and, if necessary, reattach the roof pieces at no cost.
This physical recall stands out because Tesla usually addresses such issues through software updates. For instance, previous recalls in February, June, and July were resolved remotely through software fixes. The number of Model X SUVs affected by this recall is relatively small, and Tesla expects that only about 10% of the vehicles will have the issue.
